Scheme for sorting, grading, labelling, packing and storage of Table eggs for exports
1
Objective
:
1. To create infrastructure for collection, grading, labelling, packing, cold storage Tables eggs.
2. To meet standards and specifications required by overseas exporters.
3. To create awareness among farmer producers, traders and consumers about hygiene, sanitation and quality of scientifically graded, labeled and packed food items.
2
Advantages
:
:
Farmer will get a better price for his eggs.
Poultry exports will go up and it will also help in stabilisation of egg prices throughout the year.
3
Project components
:
Civil structures -
(7000 s.ft)
* Egg collection, grading, labelling and packing
* Store room
* Precooling and wash room
* Egg loading area
* Administrative office
Machinery -
Imported -
Egg grading machine
Egg packing machine
Indigenous -
Labelling Machine
Refrigeration & cold storage.
Misc -
gen set, Trolleys, weighing balance etc.
4
Project size
:
To handle 1.5 lakh eggs per day.
5
Project cost
:
Civil structures
Rs. 17.50 lakhs
Machinery
Rs. 36.87 lakhs
Misc Assets
Rs. 7.19 lakhs
Others
Rs. 3.33 lakhs
Working capital margins
Rs. 13.99 lakhs
Total
Rs. 78.87 lakhs
6
Source of funds
:
Subsidy from APEDA
Rs. 32.34 lakhs
Promoters contribution
Rs. 11.83 lakhs
44.17 lakhs
Bank loan
34.70 lakhs
Total
78.87 lakhs
7
Economic parameters
Capacity utilisation (%)
Operating profit (Rs. lakhs)
:
I II III onwards
60 80 100
32.43 35.14 46.87
8
Financial Ratios
:
IRR
Average DSCR
34 %
5.19
9
Strength
:
Project is based in egg producing states
Infrastructural facilities like electricity, roads, ports and good entrepreneurship.
Availability of skilled man power.
Already eggs are being exported.
Perspective clients can be easily trained locally.
Good market in the Gulf for export of eggs.
10
Opportunities
:
export earning can be significantly increased.
over a period of time, even domestic consumer may demand for graded eggs.
11
Incentives
:
APEDA is providing capital subsidy upto 50% on buildings and machinery.
APEDA is also extending export incentive on freight charges.
Operations in the project
Farmers ® Egg collection ¬ Farmers
¯
Tranportation
¯
Egg processing
¯
Receiving Dock and egg Arrival Hall (Room Temp)
¯
Sorting of unsuitable eggs
¯
Egg grading
¯
Egg labelling
¯
Packing of eggs
¯
Loading in reefer container
¯
Docking of Container at Shipping yard
Scheme for financing setting up of Poultry market
1
Objectives
:
To create infrastructure for marketing of broilers as well as
cull birds in he major cities/towns
2
Location
:
Outside city/Towns int he major producing and consuming states
3
Beneficiaries
:
Agricultural produce Market committees/Poultry Associations
4
Project Components
:
* Site Development
-
Fencing/compund wall, internal roads, gates
* Civil Structures
-
Auction Halls
-
Office cum shops for the traders
-
Processing facilites
-
Office for AP MC/Poultry Association
-
Rest House for the farmers
-
Bank, STD booth, canteen
-
Washing area for vehicles
-
Toilets and Bathrooms
* Vehicles
5
Project Cost
:
Depends upon the number of traders,
Quantum of birds received and processed
6
Margin money
:
25% or subsidy amount, if any
7
Economics
:
*Item of Income
:
-
Gate pass for the vehicle
-
Rent of shops/offices of traders
-
Market fee
-
Penalty's received
*Items of expenditure
:
-
Electiricity charges
-
Salary of staff
-
Wages of maintenance staff
8
Reapyment period
:
5-6 years depending up on the gorss surplus
with first year as a grace period
9
Implementation
:
Gazipur poultry market (No bank finance)
EGG/BROILER CARTS
I
OBJECTIVE
:
TO PROMOTE CONSUMPTION OF EGGS IN
RURAL, SEMI-URBAN AND URBAN AREAS
TO PROVIDE EMPLOYMENT TO THE
EDUCATED UNEMPLOYED AND HANDICAPPED
PEOPLE FOR EARNING LIVELIHOOD.
II
ITEMS OF INVESTMENT
:
EGG CART AND SIGN BOARD
UTENSILS - STORE, BUCKETS, MUGS,
PETROMAX, GLASSES, PLATES, ETC.
WORKING CAPITAL - EGGS, BREAD,
KEROSENCE, OIL, ETC.
`
III
UNIT SIZE
:
ONE CART
IV
UNIT COST
:
RS.8000/-
V
MARGIN MONEY
:
10% SUBSIDY IF AVAILABLE FROM NECC\
DRDA, THE MARGIN MONEY NEED NOT
BE INSISTED.
VI
ECONOMICS
:
INCOME :
* SALE OF OMLETS\BOILED EGGS
ALONGWITH BREAD
* SALE OF TANDOORI CHICKEN
DRUMSTICKS, ETC.
EXPENDITURE :
* EGGS\BIRDS
* BREAD
* CHILLIES & ONION
* KEROSENE
* GROUNDNUT OIL
WITH 250 EGGS/10 BIRDS PER DAY ,
THE GROSS SURPLUS WILL BE AROUND
RS.1000-1200 PER MONTH
VII
REPAYMENT PERIOD
:
3 YEARS
VIII
IMPLEMENTATION
:
PUNJAB, HARYANA, RAJASTHAN, KARNATAKA
ORISSA. SCHEME HAS POTENTIAL IN ALL
URBAN, SEMI-URBAN AND RURAL AREAS
PROJECT ON EGG PROCESSING PLANTS
1
Importance of Egg
Essential part of food
Essential constituent of food
products-processed meat paste, fast food,
Bakery products.
Used for their taste, colour, binding capacity
and mechanical properties
As emulsifying agent used in Shampoos,
Chemicals, Soaps.
Egg white is low in fat content - good demand
as health product.
2
Problems
Perishable nature
Wide price fluctuations in different seasons.
* Summer/ sravan - Prices are low.
* Winter and Rainy - Prices are high.
Demand is seasonal.
3
Measures
Processing of egg into products.
4
Products
* Liquid products ( with sugar/salt)
* Solids - crystans
* Powder products - whole egg
- egg albumen
- egg yolk
*Egg Shell - animal feed.
5
Advantages
Increased shelf life of the eggs
Can be transported at a cheaper rate and to
long distance
Price fluctuations can be minimised
6
Export of eggs and products
Particulars
Exports
Present
Potential
Products
Eggs in shell
- Egg powder
Hatching eggs
- Frozen egg powder
SPF eggs
Quantity (Tonnes)
11000
Value (Rs. in millions)
1650
Countries
Saudi Arabia
- Japan
Oman
- Netherlands
Bangladesh
- Germany
UAE
- France
7
World trade
Quantity
1 25 000 tonnes
Exporting countries
Netherlands, USA, Canada, Belgium
Importing countries
Japan, Germany, france, UK, Netherlands
8
Items of Investment
Buildings
Plant & Machinery
-Egg Washing System
- Egg Breaking System
- Pasteuriser
- Spray Drier
- Packing System
- Utilities - Boiler, Generator, Cold Storage
Transport Vehicles
Preoperative expenses
Margin Money on working capital
Unit Cost
Depends on the quantity of eggs to be
handled and the products to be
manufactured.
A plant with a capacity to handle 1500 tons of
dry egg powder per annum will cost around
Rs.12 crores.
60% of it is on plant and machinery to be
imported mostly from USA, Denmark,
Holland, Belgium
Repayment Period
8 years with first two years as grace period
Implementation
SKM egg products, Namakkal. Tamilnadu
Ovobel Foods, Marker, Karnataka
Balaji Foods, Hyderabad, Andhra Pradesh
Indo-Dutch Proteins, Hyderabad
Foods & Inn, Mumbai, Maharashtra
Western Foods, Ambala, Haryana
A. G. Foods, Ludhiana, Punjab
Potential
Limited as the existing plants are not
functioning as on today
SCHEME FOR POULTRY DRESSING PLANTS
( Rs. in lakhs )
S.No.
Details
Mini Automatic 1500 GB
Mini Automatic Conveyorised
Automatic Conveyorised
Indigenous
Imported
1
2
3
4
5
6
1
Capacity (Number of birds)
400/day
500/hour
1000/hour
1000/hour
2
Working days
300
300
300
330
3
Area requirement (S.Ft.)
2000
6000
6000
16000
4
Land and Site development
2.10
5.00
5.00
15.00
5
Civil construction cost
8.50
23.55
27.00
99.00
6
Plant and Machinery
24.75
55.40
108.00
340.00
7
Misc. fixed assets
7.00
8.00
23.00
58.00
8
Preliminary, preoperative and contingency
8.00
9.00
17.50
60.00
9
Margin money for working capital
3.75
3.75
7.50
53.00
10
Total project cost
54.10
104.70
188.00
626.00
Model Scheme for retail poultry dressing unit
1. Objectives
:
1. To create awareness among the consumers the hygienic conditions and quality of dressed poultry meat.
2. To establish infrastructure for supply of fresh and neatly dressed poultry meat to the consumers
3.To create awareness about the quality products among the consumers.
2. Advantages
:
i) Consumer will get quality dressed birds/cut ups as well as ready to eat products at a reasonable price.
ii) Demand for poultry products will increase with availability at convenient points
3. Project size
:
150 kg dressed chicken and 300 pieces ready to eat products.
4. Project components and cost (Rs.)
:
i) Shop (12'x10')
ii) Interiors
iii) Equipments
Deep freezer (400 kg)
Weighing scale (5 kg)
Portioning Machine 1/2 HP
Microoven - 4 kg
Snack cabinet
Air conditioner
PC with printer
Sign boards
Misc items
iv) Deposits - Telephone,shop
Total Project Cost
Margin Money
Bank Loan
41
d:\Poultry project profiles\page29,30&41,42
5. Economics
:
Income - Sale of dressed chicken
- Sale of snack items
Expenditure - Electricity
- Telephone
- Repairs and
Maintenance
- Consumables
- Salaries & Wages
6. Economic parameters
:
I II III
Capacity utilisation
%
50 60 70
Gross Profit (Rs.lakhs)
0.735 1.178 1.620
7. Financial Ratios
BCR
:
1.29:1
NPW
:
Rs.3.743 lakh
IRR
:
44%
DSCR
:
1.90:1
8. Repayment period
:
7 years with first year as grace period
9. Potential
:
All urban areas and around colleges
are potential pockets
10. Licenses
:
For establishing a shop from
local authority.
SCHEME FOR FINANCING ESTABLISHMENT OF CENTRAL GROWER UNIT CUM SATELLITE LAYER UNITS
1
Objectives:
:
To provide profitable self employment
opportunity to the landless labourers
Small farmers, uneducted unemployment
and educated unemployed people
2
Modalities of project
:
Selection of beneficiaries
-should be needy
-should be from the same locality
-should have a plot of land for layer shed
-should be willing to work and learn
:
Formation of Central grower unit
-All the beneficiaries are members
-It may be a coop.Society
:
Services of Central Grower unit
-Arrange finance from banks
-Help and guide them in construction of
poultry sheds and installation of equipment
and installation of equipment
3
Model Concept
:
Satellite layer unit
-Collection of eggs
-Collection of cull birds
Central Grower unit
-Rearing of Day old
chicks
-Supply of pullets
-Manufacturing Feed
-Supply of Feed
-Training of farmers
-Providing Technical guidance
and vaccination/medication
- Marketing of eggs
-Training of farmers
birds
Satellite layer unit
4
Project Component
:
Central Grower unit
-
Brooder and Grower sheds
Feed mill, office, quarters, poultry
and feed mill equipment, vehicle
Satellite layer units
-
Layer sheds, cages,
purchase of growing pullets
5
Unit size
:
-
Central Grower unit
To rear at least 4 batches of birds upto
18-20 weeks and supply to the satellite unit
-
Satellite layer units:
The unit size may be 500-1000 birds
each and no. of such units may be around
50-100 in the area. If the number of
satellite layer units is 100 with 1000 birds each
Central Grower unit should have-booder house
and grower house of 25000 capacity each for
each batch of birds
6
Unit cost/Bank loan
:
Varies with the type of system
and number of birds to be reared
7
Margin Money
:
As per norms
8
Repayment period
:
6-7 years with first year as grace period
9
Implementation
:
Maharashtra- potential exists in all the states
SCHEME FOR FINANCING SHUTTLE COCK MANUFACTURING UNITS
1. Introduction
Poultry sector provides gainful employment and supplementary income to a large number of persons in the country besides being a rich source of nutrition (egg and meat). However, in recent times poultry industry has been hit by bird flu scare, which has led to a slump in the sector. Therefore, there is a need to explore activities for optimum utilisation of bird resources for remunerative returns from the activity. Though poultry offal are being used in pet foods and other items, its feather are generally discarded. One of the prominent use of feathers is in shuttle cock manufacture. World market for shuttle cock are based on duck feathers, however, lower end shuttle cock for outdoor purpose are still being manufactured from hen (layer) feathers.
2. Objective
Optimum utilisation of poultry (layer) feathers which are otherwise wasted and forward integration of poultry units with shuttle cock making micro enterprises.
3. Concept
This scheme has a good prospect in areas such as Jalandhar (Pb), Merrut (UP), Kolkatta (W. Bengal), Bangalore (Karnataka), Hyderabad (AP), where there is demand / market for sport goods and supply chain linkages are available. There are following three segment of entrepreneurs in shuttle cock business i) micro enterprises making low end shuttle cocks and directly marketing their products under their own brand ii) micro enterprises supplying shuttle cocks to wholesalers/ marketing houses which use their established brands iii) Large shuttle cock marketing houses out-sourcing their requirements from China and getting high end duck feather shuttle cocks manufactured themselves.
This model report has been prepared keeping in view the needs of micro enterprises. In a developed shuttle cock manufacturing cluster, a lot of division of labour takes place and even the small units out-source few of the processes involved in manufacture of shuttle cock. Processes such as threading of cock, boring of cork etc. are out-sourced from household units specially engaged in these jobs, to economise on production cost and time. Moreover, since marketing is the back bone of the industry, presence of a pool of traders for brand development, lifting the finished material and its supply to different parts of the country are a must. Therefore, this model is likely to be successful where developed clusters exist or where cluster approach is adopted and supply chain linkages are taken care of.
4. Borrowers
Entrepreneurs for this activity need to be actively involved with the manufacturing of shuttle cock and should understand the nitty grity of manufacturing/ trade. Large Shuttle cock trading houses can be a source for borrower identification based on their requirement for out sourcing the products.
5. Project component
5.1 Building/ workshed
The unit does not require much space. An area of about 200-250 sq ft will meet the requirements of the unit. For washing and sun drying of the feathers there should be provision for small area in the unit or its vicinity. Most of the units are presently being operated in households or in rented space. Hence rent for the workshed has been considered under the scheme.
5.2 Plant and machinery
The plant and machinery requirement for the unit is very small. The unit requires a cork boring machine and feather cutting and sizing machine. Both the machinery are locally available. Cork boring machine can bore 50 gross of corks per day. There is increasing trend to outsource the cork boring work since for small units the capacity utilisation of the machine is low. Thus the need for this machine will depend upon the availability of infrastructure and specific project plan. Feather cutting machine is operated by 2 labours and the output is sufficient for meeting the daily feather requirements.
5.3 Raw material:
5.3.1 Feathers
One shuttle cock requires 16 Hen feathers which are specifically collected from wing and tail. Most of the units are purchasing feathers from traders which are procuring them from AP, TN and Punjab. The price of feathers varies from Rs. 120 - 200/ kg. However, these feathers are sometimes mixed with broiler feathers which are unsuitable for cock manufactures. Thus there is incidence of 20 -30% wastage in a lot. For preparing international quality cocks, duck feathers are being used which are available at a cost of Rs. 450 for 1000 feathers. In these feathers the rejection rate is 10%. These shuttle cocks are primarily meant for national and international competitions and for indoor purposes.
5.3.2 Cork
Good quality cork are being imported from Spain and Portugal. Corks are now being synthetically manufactured to meet the requirements of low end shuttle cocks. These corks are now being available with holes. The cost of cork is Rs. 6.67/ dozen. Synthetic corks are available at a cost of Rs. 3.5/ dozen. Most of the manufacturing units prefer pre-bored corks to save on labour and time.
5.3.3 Miscellaneous items
Surf or other detergent, hydrogen peroxide and chemicals are being used in washing of the feathers. Fevicol is being used for sticking feathers to corks and Eurocol along with polish being applied to feather thread to provide strength. Thread is used for holding the feathers together. Tape are used to further strengthen the cork. All these miscellaneous items would cost around Rs. 45/ 30 doz.
6. Packing and labeling Material
Cylindrical cardboard boxes are used for packing the shuttle cocks. These type of boxes with metal cap are available in the market @ Rs. 3.0 per piece. Further for labels of different sizes and design to be fixed on the base of shuttle cock and on the cylindrical card board box , a cost of Rs. 2.75 is considered for working out the economics.
7. Marketing
There is no standard weight for low end shuttle cock manufactured in the area as these are generally used for outdoor purposes. The wholesale price of shuttle cock varies from Rs. 30- Rs 70/- depending upon the quality of material and finish of shuttle cock.
8. Economics:
The detailed unit cost and economics of the scheme is given in Annexure I. The total unit cost of the project is Rs. 90,000/-. A down payment of 10% is envisaged in the scheme . A rate of interest of 12% is considered under the project. The total repayment period is 4 years without any grace.
UNIT COST OF SHUTTLE COCK MANUFACTURING UNIT (30 dozen/day)
